JIYI Inverter Spot Welding Machine - Available Models

Model: SMAPRO 260 (Inverter Type)Inverter power supplies are a new type of power supply developed using IGBT inverter technology, microcomputer control technology, and modern power electronics technology. By employing AC-DC-AC conversion technology, time control achieves millisecond-level precision, significantly improving control response and accuracy. The DC output significantly improves welding processability.Inverter technology also provides the equipment with a series of advantages, including compact size, high energy efficiency, fast response, and high performance. The use of microcontrollers and advanced electronic technology provides the equipment with excellent functions and precise control capabilities.The SMAPRO 260 inverter power supply is suitable for spot welding non-ferrous metals such as copper and aluminum, alloy materials, precision parts, and high-quality products requiring accurate and consistent welding results.Detailed IntroductionInverter power supplies are a new type of power supply developed using IGBT inverter technology, microcomputer control technology, and modern power electronics technology. They are energy-saving and environmentally friendly.By adopting AC-DC-AC conversion technology, time control achieves millisecond-level precision, greatly improving control response and accuracy. The DC output significantly improves welding processability and provides stable welding performance.Inverter technology also gives the equipment advantages such as compact size, high energy efficiency, fast response, and reliable performance. The use of microcontrollers and electronic technology provides the equipment with advanced control, monitoring, protection, and parameter management functions.The inverter power supply is suitable for spot welding of non-ferrous metals such as copper and aluminum, alloy materials, precision parts, and high-quality products.Features of Inverter Electronic Spot Welding Machine1 - Power Input: 220V, 50Hz, 2000VA (220V ±5V) / 115V, 60Hz, 2000VA (115V ±5V)2 - Maximum Output Current: 4000A3 - Welding Frequency: 120 times/minute4 - Preheating Paint Removal Pulse Width: 1–9ms (1ms subdivision accuracy)5 - Preheating Paint Removal Pulse Amplitude: 0.01–0.99V (0.01V subdivision accuracy)6 - Welding Pulse Width: 1–999ms (1ms subdivision accuracy)7 - Main Pulse Amplitude: 0.01–9.99V (0.01V subdivision accuracy)8 - Welding Pressure: 30–3000g or 50–4500g (10g adjustment accuracy)9 - Welding Wire Diameter: Φ0.02mm–Φ1.50mm10 - Product Configuration: Available in two types: monocular microscope holder and stereomicroscope holder11 - Microcontroller Control: MCU control with current, voltage, and power monitoring functions12 - Transformer Bridge: Adopts soft-switching technology to reduce switching losses and electromagnetic interference13 - Fault Diagnosis and Alarm: Provides fault diagnosis and alarm functions for abnormal current, excessive monitoring values, excessive mains voltage, and overheating14 - Bridge Protection: Automatic shutdown in case of abnormal bridge current enhances system protection15 - Heating Control: Three-stage heating settings with current ramp-up and ramp-down functions, with a wide time setting range of 0–250ms, suitable for complex welding processes16 - Parameter Storage: Four sets of parameters can be stored for convenient use with different welding techniques17 - Display Options: Available with a 7-inch touchscreen display or a 240 × 128 LCD screen, both capable of displaying multiple contents simultaneously18 - External Communication: Provides welding-end, fault, and counting signals, with an optional RS-232 data communication port to facilitate automated welding19 - Start and Output Signals: Four sets of start input signals supporting a maximum of 15 welding parameters, along with three sets of output drive signals for multi-head operation20 - Data Storage: Uses EEPROM data storage, eliminating battery life limitations21 - Fast Response Speed: The power-on time control cycle is 0.25ms, which is approximately 80 times faster than the 20ms cycle of a typical AC welding machine22 - Operating Modes: Three operating modes are available: constant current, constant voltage, and constant power23 - Welding Consistency: Constant current, constant voltage, and constant power control greatly improves welding consistency and reduces spatter to a minimum24 - Preheating Slow-Rise Function: Each pulse can be individually configured to ensure a uniform temperature rise from cold to hot on the welded workpiece, resulting in a stronger and more consistent weld25 - External Dimensions: 260 × 380 × 290mm26 - Total Weight: 30kg

SMAPRO 200 (Energy Storage Type)The JIYI Wire Repair Machine is a specialized device designed for PCB manufacturers to repair circuit boards.Detailed IntroductionJIYI Wire Repair Machine IntroductionAvailable with standard monitor or LCD monitor.The JIYI Wire Repair Machine is a specialized device designed for PCB manufacturers to repair circuit boards. It can repair various types of circuit boards, and the repaired boards can withstand hot oil washing, strong vibration, and electrical load testing.This equipment can accurately repair defective circuits of various board materials and wire diameters. After repair, the solder joints are flat, without bulges or depressions, and the boards are tensile and shock resistant.Defective circuit boards can be upgraded to meet the requirements of good products.JIYI Wire Repair Machine Performance Specifications1 - Power Input: 220V, 50Hz, 280VA (220V ±5V) / 115V, 60Hz, 280VA (115V ±5V)2 - Maximum Output Pulse Power: 540VA3 - Welding Frequency: 120 times/minute4 - Welding Pulse Width: 0.1–29.9ms (subdivision accuracy 0.1ms)5 - Main Pulse Amplitude: 0.01–1.99V (subdivision accuracy 0.01V)6 - Welding Pressure: 30–3000g or 50–4500g7 - Solder Copper Wire: 2 mil–30 mil8 - External Dimensions: Main Unit: 360 × 180 × 185mm; Worktable Dimensions: 800 × 600 × 20mm9 - Total Weight: 25kg

SMAPRO S320The SMAPRO S320 automatic spot welding machine adopts advanced microcomputer control technology, with the following features:1 - Automatic Positioning and Spot Finding: It has automatic positioning and spot finding functions and can store the coordinates and welding parameters of 100 sets of fixtures, eliminating the need for repeated settings.2 - HMI Control: The HMI (Human-Machine Interface) has online communication capabilities with the welding mainboard. All parameters can be adjusted and set through the HMI, and all welding motion commands can be executed through the HMI.3 - Welding Parameter Storage: The welding mainboard can store the current welding parameter set, facilitating users to weld the same product.4 - Automatic Running Platform: The automatic running platform uses a Japanese YAMAHA robotic arm and servo controller to control platform movements. After spot welding one product, it automatically moves to another product for welding, improving the production efficiency of electronic components.5 - Easy Operation and Maintenance: The machine is easy to operate, provides high production efficiency, and offers simplified parameter settings, making it easy to learn, use, and maintain.Detailed IntroductionScope of ApplicationThe SMAPRO S320 automatic spot welding machine is a specialized automatic spot welding device for the electronics and microelectronics industries, suitable for welding products with regular shapes.This equipment can directly weld enameled wires without removing the insulating varnish. Furthermore, it achieves lead-free soldering without any flux or solder, representing advanced environmentally friendly soldering technology.During welding, a strong current flows through the tiny welding area, converting electrical energy into heat energy. In an instant, the two metals are firmly welded together, forming a metal alloy that is not easily oxidized.Key AdvantagesSmall and strong solder jointsMinimal signal attenuationHigh-temperature resistanceLead-free solderingNo flux or solder requiredEasy operation and maintenanceSuitable for precision welding applicationsThe equipment is suitable for welding enameled wires, gold wires, silver wires, copper wires, aluminum foil, and other materials.It is especially convenient for welding small products such as:IC cardsInduction coilsPower componentsSmall coilsSmall magnetic ringsEnameled wiresSpecificationsEquipment Model: SMAPRO S320X-Direction Movement Distance: 200mmY-Direction Movement Distance: 100mmWelding Repeatability: 0.02mmCCD: CCD camera (Quantity: 1)Work Platform: Aluminum plateMonocular Microscope Magnification: 20X–180X continuously adjustable (Quantity: 1 set, with 19-inch AOC LCD monitor)LCD Monitor: 19-inch AOC (Quantity: 1 unit)Robotic Arm: Yamaha Japan (Quantity: 2 sets)Touchscreen: 7-inch WEINVIEW (Quantity: 1 unit)CNC Plate Frame: Single-point spot welding (Quantity: 1); X and Y two-dimensional positioning control; Z-axis cylinder control.Electronic Spot Welding Machine Motherboard: SMAPRO 240 electronic spot welding machine motherboard (Quantity: 1 piece)Illumination: Adjustable brightness LED shadowless lamp (Quantity: 1 lamp)Weight: Approximately 100kgAdditional InformationDesigned and manufactured according to customer requirements.This equipment was independently developed by our company and has its own patent rights. Three national invention patents have been applied for.Welcome to call for inquiries.

SMAPRO 240 Type AC (Alternating Current)The SMAPRO 240 AC electronic spot welding machine is suitable for welding enameled wire or metal wire with a diameter of Φ0.04–1.50mm.This equipment adopts modular integrated voltage regulation and microcomputer control technology to precisely regulate the welding voltage and welding time. The welding pressure during welding is directly controlled by a pressure sensor and electronic control system, making it precisely adjustable.The AC output significantly improves the welding process and reduces electro-corrosion. It is particularly suitable for precision connections of stainless steel, copper, aluminum, nickel, titanium, magnesium, molybdenum, tantalum, niobium, silver, platinum, zirconium, uranium, beryllium, lead, and their alloys.Applications include:Micro-motor terminalsDirect welding of enameled wireConnectorsBatteriesOptoelectronic componentsCablesPiezoelectric crystalsSensitive components and sensorsCapacitorsElectronic componentsMedical devicesMicro-welding of various electronic components with small coils requiring direct welding of enameled wireThe equipment is designed for applications with high welding requirements where other spot welding equipment cannot meet the process requirements.Customer feedback indicates that the technology is comparable to imported brands and can replace similar foreign products, earning it the reputation of "high-performance, high-precision spot welding equipment."Detailed IntroductionJIYI Electronic Spot Welding Machine Performance Indicators1 - Power Input: 220V, 50Hz, 800VA (220V ±5V) / 115V, 60Hz, 800VA (115V ±5V)2 - Maximum Output Pulse Power: 2000VA3 - Welding Frequency: 120 times/minute4 - Welding Pulse Width: 10–990ms (subdivision accuracy 10ms)5 - Main Pulse Amplitude: 0.01–9.99V (subdivision accuracy 0.01V)6 - Welding Pressure: 30–3000g or 50–4500g (10g fineness)7 - Automation Interface: Equipped with an automation interface to facilitate automated welding.8 - Operating Modes: Three operating modes are selectable: constant current, constant voltage, and constant power.9 - Welding Consistency: Constant current, voltage, and power control greatly improve welding consistency and reduce spatter to a minimum.10 - Preheating Slow-Rise Function: Each pulse can be set individually, ensuring a uniform temperature rise of the welded workpiece from cold to hot, resulting in stronger welds.11 - Welding Wire Diameter: Φ0.04mm–Φ1.50mm12 - External Dimensions: Main Unit: 380 × 270 × 220mm13 - Total Weight: 35kgConfiguration Features1 - Main Configuration: Main unit, board frame, pedal, CCD, and LCD display. A stereomicroscope can also be added as an optional configuration.2 - Precision Welding: Suitable for precision welding, less likely to cause visual fatigue to workers, and easy to operate.Additional InformationThis product was entirely developed independently by our company and has an English invention patent. Please see the homepage for details.

SMAPRO S360 (Energy Storage Type)The SMAPRO S360 automatic spot welding machine adopts advanced microcomputer control technology, with the following features:1 - It has automatic positioning and spot finding functions, and can store the coordinates and welding parameters of 200 sets of fixtures, eliminating the need for repeated settings.2 - The HMI (Human-Machine Interface) has online communication capabilities with the welding mainboard. All parameters can be adjusted and set by the HMI, and all welding motion commands can be executed on the HMI.3 - The welding mainboard can store the current welding parameter set, facilitating users to weld the same product.4 - The automatic running platform uses a Japanese YAMAHA robotic arm and servo controller to control the platform's movements. After spot welding one product, it automatically moves to another product for welding, improving the production efficiency of electronic components.5 - It is easy to operate, has high production efficiency, and simplified parameter settings, making it easy to learn, use, and maintain.Detailed IntroductionScope of ApplicationThe SMAPRO S360 automatic spot welding machine is a specialized automatic spot welding device for the electronics and microelectronics industries, suitable for welding products with regular shapes. This equipment can directly weld enameled wires without removing the insulating varnish. Furthermore, it achieves lead-free soldering without any flux or solder, representing advanced environmentally friendly soldering technology. During welding, a strong current flows through the tiny welding area, converting electrical energy into heat energy. In an instant, the two metals are firmly welded together, forming a metal alloy that is not easily oxidized. Advantages include small, strong solder joints, minimal signal attenuation, and high-temperature resistance. This equipment is easy to operate and maintain. It is suitable for welding enameled wires, gold wires, silver wires, copper wires, aluminum foil, etc., and is especially convenient for welding small products such as IC cards, induction coils, power components, small coils, small magnetic rings, and enameled wires.Specifications1 - Equipment Model: SMAPRO 3602 - X-Direction Movement Distance: 600mm3 - Welding Repeatability: 0.02mm4 - CCD: Taiwan Minton CCD cameras (Quantity: 2)5 - Work Platform: Aluminum plate6 - Monocular Microscope Magnification: 20X~180X continuously adjustable (Quantity: 2 sets, equipped with a 19-inch AOC LCD monitor)7 - LCD Monitor: 19-inch AOC (Quantity: 2 units)8 - Robotic Arm: Yamaha Japan (Quantity: 1 set)9 - Touchscreen: 7-inch WEINVIEW (Quantity: 1 unit)10 - CNC Plate Frame: Single or double spot welding is possible (Quantity: 2 pieces)11 - Electronic Spot Welding Machine Motherboard: SMAPRO 180 Intelligent Electronic Spot Welding Machine Mainboard (Quantity: 2 pieces)12 - Motherboard Features: It has RS232 and RS485 communication functions.13 - Illumination: Adjustable brightness LED shadowless lamps (Quantity: 2 lamps)14 - Characteristic: Two manual spot welding machines can simultaneously perform automatic spot welding, suitable for different products and fixtures.15 - External Dimensions: 1300mm x 700mm x 1600mm (Length x Width x Height)16 - Weight (kg): 135Additional InformationDesigned and manufactured according to customer requirements.The automatic spot welding head used in this equipment was independently developed by our company and is protected by our patent (see homepage for details).